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Stop Replacing Ball Screws.
September 24th, 2021 at 4:35 pm
Stop Replacing Ball Screws.
  • Linear Drives combined with glass scales provide the high speed and acceleration necessary to provide the fastest cycle times while ensuring long term accuracy and repeatability
 
  • featured throughout the entire line of Mikron MILL S High Speed Machining Centers
 
  • Perfect solution for graphite machining applications to eliminate potential ballscrew failure
 
  • Long term, repeatable precision
 
  • High Acceleration (1.7G) & High Feed Rates (61m/min) are key to fast cycle times
 
No Glass Spindles Here!
  • Step-Tec Spindles are Swiss built, air/oil lubricated units featuring hybrid ceramic bearings designed for 24/7 machining
  • Excellent power/size ratio
  • Very common to see Step-Tec 42k rpm Spindles with over 40,000 hours without replacement!
 
Shorten time to market by reducing time-consuming, manual polishing operations with outstanding precision and advanced spindle technology.
 
Maximize ROI with fully integrated workpiece changers, tool magazine expansions and more for extended uninterrupted production.
 
Mikron MILL S
Speed and High Surface Quality—Combined
 
Achieve speed, precision and surface finish automatically optimized to your particular mold and die, or precision part focus—whether you’re serving automotive, ICT, packaging or electronic component manufacturers—with these three and five-axis Milling solutions.
 
For more than 20 years, GF Machining Solutions has been pioneering the High Speed Milling (HSM) technology with its GF Mikron machines. The Mikron MILL S series is the result of this continuous development and brings together the utmost features that make it the reference solution within the industry.
 
Mikron MILL S
 
Linear Drives - 1.7G Acceleration
  • Water Cooled
  • Key to fast cycle times and long tool life
 
Swiss Built Step-Tec Spindle
  • 24k to 60k RPM
  • High RPM
  • Oil/Air Lubricated 24/7 Operation
 
Polymer Granite Base
  • 6x better dampening than cast iron means less vibration
  • 20x lower thermal conductivity than cast iron means less accuracy impact of room temperature variations
  • Benefits: • Less tool wear • Lower tooling costs • Better accuracy and surface finishes
 
Direct Rotary Torque Table
  • Dynamic, Precise, Less Wear
 
Swiss Factory Built
 
Designed With Automation In Mind
  • Portal Design
  • Ergonomic, No Operator Interference
 
Symmetrical Design
  • High Accuracy - Stability throughout the day
 
Integrated Chuck
  • Less Stack Error
  • Reach your tolerances easier
 
Heidenhain CNC
  • Best in Class for 5-Axis, Contouring
  • Fully Loaded
 
Integrated Pallet Changer - Industry Leading Affordability
 
Easily Configured For Graphite Machining
 
 
 
MILL S Accuracy
 
Linear Drives vs Ballscrews
High Speed Milling Applications
 
Feed F = 5 m/min
Blue plot: Linear Drives
Red plot: ball-screw
 
+25% Productivity While Increasing Accuracy
 
The linear drives supports the require of a smooth and homogeneous surface finish in order to decreasing manual polishing. Software tools like OSS (Operator Support System) enables to match the machine parameter with your performance needs.
 
Automatic Machine Calibration (AMC)
 
100% Precision; Right on Time and Process
 
With AMC (Automated Machine Calibration) as standard the machine geometry can be calibrated at any time within minutes by any operator. The powerful cooling of all machine components will keep your process stable.
 
Excellence in Graphite Machining
 
From information and communications technology (ICT) and automotive to electronic components, manufacturers must cope with a variety of graphite machining challenges. These range from material specifications to requirements for highest precision and surface quality. Whatever your application, GF Machining Solutions has the right solution.
 
 
 
Request a Graphite Machining Test Cut or Machine Quote Today!
 
 
 
Mikron MILL S
 
Surface Finish & Precision
 
Increase overall process productivity by combining finishing and polishing in one operation.
 
No Performance Limits on Hard Material
 
Increase flexibility and value by performing solid state carbide processing.
 
Improve Your Tooling; Perfect Your Plastic Part
 
Simplify production chain and reduce production cost of molds due to perfect surface quality.
 
Ambient Robust
 
+45% Reduction of Tool Center Point Drift
 
The Ambient Robust technology enables a constant stabilization of the machine body temperature. Minimal movement of machine geometry will result in lowest possible drift of the tool center point.
 
Affordable Integrated Palletization
24/7 Spindle UpTime
 
24h Billable Autonomy
 
Integrated Automation with GF Machining Solutions most compact pallet changer. Preparation for third-party automation with robot interface. Even with automation access to working area is always ensured.
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